Acid/Frac Combo Units
A high pressure acid pumping unit mounted on a trailer or truck capable of pumping inhibited acids and other oil well servicing fluids. The unit is comprised of a high- pressure pumping system, all required controls, instrumentation, and a hydraulic system to drive fluid handling equipment.
Standard 5th wheel to kingpin connection, air ride suspension, ICC DOT approved lighting featuring LED lighting package, brakes – DOT approved anti-lock brake system, tires – 11R x 24.5, rear bumper with enclosed lights, rear tow connection, reflectors, and front & rear mud flaps.
ENGINE (CAT, Detroit/MTU, or Cummins)
Diesel Engine, radiator with fan blade, fan guard & shroud, air compressor, dry type air cleaner, spark arresting muffler, electronic control system with safety shutdown for low oil pressure, high water temperature, and low coolant level, and flywheel adaptation for the Allison or CAT transmission.
TRANSMISSION (Allison or CAT)
Automatic transmission set up for power shifting, wet housing, output flange, electric shift, higher gears will be blocked to prevent the pump from over speeding, and PTO will be mounted on the transmission to power the power end lubrication system.
This system will have flow controls/speed increasers for the following hydraulic motors – motor for the loading centrifugal pump, motor for the pressurizing centrifugal pump, motor for the sand auger, & (1) hydraulic driven hydraulic cooler.
HIGH PRESSURE PUMPING SYSTEM
OPI style Triplex or Quintuplex Pump. Includes gauge connection, discharge flanges, suction manifold with clean out ports, and plunger size of choice.
PLUNGER PACKING LUBRICATION SYSTEM
An air over oil plunger lubrication system will be installed with flow controls and fittings for the pump. Pump will have an air powered plunger lubrication pump. Grease packing lubrication systems also available.
CENTRIFUGAL PUMP (2)
Two hydraulically driven centrifugals will be installed on the unit a water centrifugal pump and a centrifugal pump to pressurize the down-hole pump.
LOW PRESSURE SUCTION MANIFOLDING
This system will allow one centrifugal pump to take suction from the acid tanks and boost the down-hole pump or take suction from the mixing tub and boost down-hole pump. The other centrifugal pump will take suction from both sides of the unit and load both acid tanks or provide fluids to the mixing tub. Down hole pump has the ability to take gravity suction from the acid tanks.
TWIN D.O.T. TANKS
Twin 500, 750, or 1000 Gallon Acid Tanks DOT-412 approved. Tnemec 120 or 390 internal lining. Man-way hatch on each tank with spill protection . Tombstone Rollover protection. Rubber lining and fiber glass lining also available.
(1) BBL Capacity, adequate jetting/mixing rock salt or other chemicals, water inlets and baffles for flow direction and circulation-for adequate jetting and circulating for mixing rock salt and other chemicals and easy access for cleaning with 4’’ bottom drain.
UNITIZATION AND COMPLETION
Unit shall be fully assembled, unitized and completed to the customer‘s specifications, fire extinguisher, installation of LED work lights, (2) fuel tanks, and complete comprehensive test and test report.